1. General Introduction
ABB FSV430 flow meters can be used for accurate measurement of the flow of gases, liquids and steam over a wide range of temperatures. Vortex meters are ideal for use on petrochemical raw materials, dematerialized water and for direct, cost- effective steam mass flow by employing integral temperature measurement. Moreover, VortexMaster FSV430 is the standard design with optional digital outputs, graphical display and excellent vibration immunity for a wide field of applications also available with integral or remote transmitter with up to 30m (98 ft.) signal cable.
2. Compare table of FSV430 and FSV450
Model | FSV430 | FSV450 |
Design (sensor) | Compact design, remote mount design | |
IP degree of protection in accordance with EN 60529 | IP 66 / 67, NEMA 4X | |
Measuring accuracy for liquids | ≤ ±0.65 % under reference conditions | |
Measuring accuracy for gases and vapors | ≤ ±0.9 % under reference conditions | |
Reproducibility | DN 15 (1/2") ≤ ±0.3 %, DN 15 (1/2") up to DN 150 (6") ≤ ±0.2 %, from DN 200 (8") ≤ ±0.25 % | |
Permissible viscosity for liquids | DN 15 (1/2") ≤ 4 mPa s, DN 25 (1") ≤ 5 mPa s, from DN 40 (1 1/2") ≤ 7.5 mPa s | |
Measuring span (typical) | 1:20 | |
Process connections | — Flange: DN 15 ... 300 (1/2 ... 12") — Wafer type: DN 25 ... 150 (1" ... 6") " | |
Inlet/outlet sections (typical) | Inlet section: 15 x DN, outlet section 5 x DN, see also chapter Inlet and outlet sections" on page 11. " | |
Temperature measurement | Resistance thermometer Pt100 class A optional, installed in Piezo sensor, can be retrofitted | Resistance thermometer Pt100 class A standard, fixed installation in Piezo sensor |
Permissible measuring medium temperature | Standard: -55 ... 280 ºC (-67 ... 536 ºF), optional:.-55 ... 400 ºC (-67 ... 752 ºF) (high temperature design) | -55 … 280 ºC (-67 … 536 ºF) |
Wetted material | ||
Sensor | Stainless steel, optional Hastelloy C | |
Gasket | PTFE, optional Kalrez or graphite | |
Sensor housing | Stainless steel, optional Hastelloy C, carbon steel | |
Sensor design | Piezo sensor with two pairs of sensors for flow measurement and vibration compensation | |
Approvals for explosion protection | ATEX / IECEx, cFMus, NEPSI | |
Display (transmitter) | Optional LCD indicator with 4 push buttons for operation through front glass (option) | Standard LCD indicator with 4 push buttons for operation through front glass |
Operating modes | ||
Liquids | Operating volume, standard volume, mass | Operating volume, standard volume, mass, energy |
Gases | Operating volume, standard volume, mass | Operating volume, standard volume, mass, energy |
Biogas | — | Operating volume, standard volume |
Steam | Operating volume, mass | Operating volume, mass, energy |
Digital output | Optional, can be configured as pulse output, frequency output or alarm output via software | Standard, can be configured as pulse output, frequency output or alarm output via software |
Inputs for external sensors | — HART input for external pressure or temperature transmitter communicating in HART burst mode | — Analog input 4 ... 20 mA for external pressure- / temperature transmitter or gas analyzer — HART input for external pressure- / temperature transmitter or gas analyzer communicating in HART burst mode |
Current output, communication | 4 ... 20 mA, HART protocol (HART 7), Modbus RTU-RS485 | 4 ... 20 mA, HART protocol (HART 7) |
Power supply | HART communication: 12 ... 42 V DC, Modbus communication: 9 ... 30 V DC | |
SensorMemory | Saves sensor & process parameters for easy start up after transmitter exchange | |
Housing material | — Aluminum (copper content < 0.3 %), component epoxy coating — Optional: stainless steel CF3M, corresponds to AISI 316L — Tower: CF8, complies with AISI 304 | |
IP rating in accordance with EN 60529 | IP 66, IP 67, NEMA 4X |
3. Flow Measurement for Liquids
Nominal Diameter | Minimum Reynolds number | QmaxDN | Frequency for Qmax [Hz, ±5 %] | ||
Re1 | Re2 | [m3/h] | [Usgpm] | ||
DN 15 (1/2 ”) | 11300 | 20000 | 7 | 31 | 430 |
DN 25 (1 ”) | 13100 | 20000 | 18 | 79 | 247 |
DN 40 (1 1/2 ”) | 15300 | 20000 | 48 | 211 | 193 |
DN 50 (2 ”) | 15100 | 20000 | 75 | 330 | 155 |
DN 80 (3 ”) | 44000 | 44000 | 170 | 749 | 101 |
DN 100 (4 ”) | 36400 | 36400 | 270 | 1189 | 73 |
DN 150 (6 ”) | 58000 | 58000 | 630 | 2774 | 51 |
DN 200 (8 ”) | 128000 | 128000 | 1100 | 4844 | 40 |
DN 250 (10 ”) | 100000 | 100000 | 1800 | 7926 | 33 |
DN 300 (12 ”) | 160000 | 160000 | 2600 | 11449 | 28 |
4. Flow Measurement of Gases and Vapors
Nominal Diameter | Flange | Minimum Reynolds number | QmaxDN | Frequency for Qmax [Hz, ±5 %] | ||
Re1 | Re2 | [m3/h] | [Usgpm] | |||
DN 15 (1/2 ”) | DIN | 4950 | 10000 | 24 (42) | 14.3 (25) | 1510 (2640) |
ASME | 22 (36) | 13.1 (21) | 1830 (3000) | |||
DN 25 (1 ”) | DIN | 6600 | 10000 | 150 (150) | 88 (88) | 2040 (2040) |
ASME | 82 (130) | 48 (76) | 1870 (3000) | |||
DN 40 (1 1/2 ”) | DIN | 6750 | 10000 | 390 (390) | 230 (230) | 1580 (1580) |
ASME | 340 (340) | 200 (230) | 1960 (1960) | |||
DN 50 (2 ”) | DIN | 9950 | 20000 | 500 (500) | 294 (294) | 1040 (1040) |
ASME | 450 (450) | 265 (265) | 1230 (1230) | |||
DN 80 (3 ”) | DIN | 13000 | 20000 | 1200 (1380) | 706 (812) | 720 (820) |
ASME | 950 (1380) | 559 (812) | 770 (1120) | |||
DN 100 (4 ”) | DIN | 16800 | 20000 | 1900 (2400) | 1119 (1413) | 510 (640) |
ASME | 1800 (2400) | 1059 (1413) | 640 (850) | |||
DN 150 (6 ”) | DIN | 26500 | 27000 | 4500 (5400) | 2648 (3178) | 360 (430) |
ASME | 4050 (5400) | 2382 (3178) | 410 (540) | |||
DN 200 (8 ”) | DIN | 27600 | 28000 | 8000 (9600) | 4708 (5650) | 290 (350) |
ASME | 6800 (9600) | 4000 (5650) | 290 (420) | |||
DN 250 (10 ”) | DIN | 41000 | 41000 | 14000 (16300) | 8240 (9594) | 250 (290) |
ASME | 12000 (16300) | 7059 (9594) | 240 (320) | |||
DN 300 (12 ”) | DIN | 48000 | 48000 | 20000 (23500) | 11765 (13832) | 220 (260) |
ASME | 17000 (23500) | 10006 (13832) | 190 (270) |
5. Temperature Range of Different Materials for the Sensor and Transmitter
Materials | Temperature range Tmedium |
Wetted components (Materials for the sensor) | |
Meter tube: — Stainless steel 1.4571 (AISI 316 Ti) / AISI 316L / CF8 / CF8C — Hastelloy C-4 (optional) — Carbon steel (optional) | -55 ... 400 ºC (-67 ... 752 ºF) |
Sensor: — Stainless steel 1.4571 (AISI 316 Ti) — Hastelloy C-4 (optional) | -55 ... 280 ºC (-67 ... 536 ºF) |
-55 ... 400 ºC (-67 ... 752 ºF) | |
Sensor gasket:1) — PTFE O-ring — Kalrez 6375 O-ring (optional) — Graphite (optional for hightemperature design) | -55 ... 260 ºC (-67 ... 500 ºF) |
-20 ... 275 ºC (-4 ... 527 ºF) | |
-55 ... 400 ºC (-67 ... 752 ºF) | |
Housing (Materials for the transmitter) | |
— Die-cast aluminum, copper content < 0.3 % — Stainless steel CF3M, corresponds to AISI 316L (optional) — Tower: CF8, complies with AISI 304 | -40 ... 85 ºC (-67 ... 185 ºF) |
6. Basic Code Selection of FSV430 and FSV450
Main Code | Suffix Codes | Description | ||||||
FSV430 FSV450 | Always FSV430, FSV450 | |||||||
Explosion Protection Certification | Y0 | Without | ||||||
B1 | ATEX Ex nA / Ex tc (Zone 2 und 22) | |||||||
A4 | ATEX Ex ia / Ex ia (Zone 0 und 20) | |||||||
A9 | ATEX Ex d ia / Ex tb (Zone 0/1 und 21) | |||||||
B8 | ATEX kombiniert B1 + A4 (Ex n + Ex ia) | |||||||
B9 | ATEX kombiniert B1 + A4 + A9 (Ex n + Ex ia + Ex d) | |||||||
N1 | IECEx Ex nA / Ex tc (Zone 2 und 22) | |||||||
N2 | IECEx Ex ia / Ex ia (Zone 0 und 20) | |||||||
N3 | IECEx Ex d ia / Ex tb (Zone 0/1 und 21) | |||||||
N8 | IECEx kombiniert N1 + N2 (Ex n + Ex ia) | |||||||
N9 | IECEx kombiniert N1 + N2 + N3 (Ex n + Ex ia + Ex d) | |||||||
F1 | cFMus XP Cl I,II,III Div 1 / Zone 1 | |||||||
F4 | cFMus IS Cl I,II,III Div 1 / Zone 0 | |||||||
F3 | cFMus NI Cl I Div 2, Cl II,III Div 1,2 / Zone 2 | |||||||
F8 | cFMus kombiniert F3 + F4 (Ex n + Ex ia) | |||||||
F9 | cFMus kombiniert F3 + F4 + F1 (Ex n + Ex ia + Ex d) | |||||||
S2 | NEPSI Ex nA / DIP A22 (Zone 2 und 22) | |||||||
S6 | NEPSI Ex ia / Ex iaD (Zone 0 und 20) | |||||||
S1 | NEPSI Ex d ia / DIP A21 (Zone 0/1 und 21) | |||||||
S8 | NEPSI kombiniert N1 + N2 (Ex n + Ex ia) | |||||||
S9 | NEPSI kombiniert N1 + N2 + N3 (Ex n + Ex ia + Ex d) | |||||||
System Design | C1 | Integral single sensor | ||||||
R1 | Remote single sensor, 5 m ( 16 ft) signal cable included | |||||||
C2 | Integral dual sensor | |||||||
R2 | Remote dual sensor, 2 x 5 m ( 16 ft) signal cable included | |||||||
Process Connection Type / Meter Size / Connection Size | W025R0 | Wafer / DN 25 (1 in.) / DN 25 (1 in.) | ||||||
W040R0 | Wafer / DN 40 (1-1/2 in.) / DN 40 (1-1/2 in.) | |||||||
W050R0 | Wafer / DN 50 (2 in.) / DN 50 (2 in.) | |||||||
W080R0 | Wafer / DN 80 (3 in.) / DN 80 (3 in.) | |||||||
W100R0 | Wafer / DN 100 (4 in.) / DN 100 (4 in.) | |||||||
W150R0 | Wafer / DN 150 (6 in.) / DN 150 (6 in.) | |||||||
F015R0 | Flange / DN 15 (1/2 in.) / DN 15 (1/2 in.) | |||||||
F025R0 | Flange / DN 25 (1 in.) / DN 25 (1 in.) | |||||||
F040R0 | Flange / DN 40 (1-1/2 in.) / DN 40 (1-1/2 in.) | |||||||
F050R0 | Flange / DN 50 (2 in.) / DN 50 (2 in.) | |||||||
F080R0 | Flange / DN 80 (3 in.) / DN 80 (3 in.) | |||||||
F100R0 | Flange / DN 100 (4 in.) / DN 100 (4 in.) | |||||||
F150R0 | Flange / DN 150 (6 in.) / DN 150 (6 in.) | |||||||
F200R0 | Flange / DN 200 (8 in.) / DN 200 (8 in.) | |||||||
F250R0 | Flange / DN 250 (10 in.) / DN 250 (10 in.) | |||||||
F300R0 | Flange / DN 300 (12 in.) / DN 300 (12 in.) | |||||||
Pressure Rating | D1 | PN 10 | ||||||
D2 | PN 16 | |||||||
D3 | PN 25 | |||||||
D4 | PN 40 | |||||||
D5 | PN 63 | |||||||
D6 | PN 100 | |||||||
D7 | PN 160 | |||||||
A1 | ASME CL 150 | |||||||
A3 | ASME CL 300 | |||||||
A6 | ASME CL 600 | |||||||
A7 | ASME CL 900 | |||||||
J0 | JIS 7.5K | |||||||
J1 | JIS 10K | |||||||
J2 | JIS 5K | |||||||
J3 | JIS 20K | |||||||
J4 | JIS 30K | |||||||
Z9 | Others | |||||||
Temperature Range of Measuring Medium | A1 | Standard -55 ... 280 ºC (-67 ... 536 ºF) | ||||||
B1 | Extended -55 ... 400 ºC (-67 ... 752 ºF) | |||||||
Housing Material / Cable Glands | A1 | Aluminium / 2 pcs. metric, M20 x 1.5, cable glands mounted | ||||||
B1 | Aluminium / 2 pcs. 1/2 in. NPT threads, cable glands not included | |||||||
S1 | Stainless steel 316L / 2 pcs. metric, M20 x 1.5, cable glands mounted | |||||||
T1 | Stainless steel 316L / 2 pcs. 1/2 in. NPT threads, cable glands not included | |||||||
Output Signal | H1 | HART digital communication and 4 ... 20 mA | ||||||
H5 | HART digital communication, 4 ... 20 mA + digital contact output | |||||||
M4 | Modbus communication with digital contact output |
7. Straight Runner of Upstream and Downstream
8. Installation at High Measuring Medium Temperatures
9. Final Controlling Equipment Must Be Arranged Downstream of the Flowmeter
10. Insulation of the meter tube
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